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An integrated approach for machine-learning-based system identification of dynamical systems under control: application towards the model predictive control of a highly nonlinear reactor system

《化学科学与工程前沿（英文）》 2022年第16卷第2期页码 237-250 doi: 10.1007/s11705-021-2058-6

摘要： Advanced model-based control strategies, e.g., model predictive control, can offer superior control of key process variables for multiple-input multiple-output systems. The quality of the system model is critical to controller performance and should adequately describe the process dynamics across its operating range while remaining amenable to fast optimization. This work articulates an integrated system identification procedure for deriving black-box nonlinear continuous-time multiple-input multiple-output system models for nonlinear model predictive control. To showcase this approach, five candidate models for polynomial and interaction features of both output and manipulated variables were trained on simulated data and integrated into a nonlinear model predictive controller for a highly nonlinear continuous stirred tank reactor system. This procedure successfully identified system models that enabled effective control in both servo and regulator problems across wider operating ranges. These controllers also had reasonable per-iteration times of ca. 0.1 s. This demonstration of how such system models could be identified for nonlinear model predictive control without prior knowledge of system dynamics opens further possibilities for direct data-driven methodologies for model-based control which, in the face of process uncertainties or modelling limitations, allow rapid and stable control over wider operating ranges.

关键词： nonlinear model predictive control black-box modeling continuous-time system identification machine learning industrial applications of process control

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A review on the forward osmosis applications and fouling control strategies for wastewater treatment

《化学科学与工程前沿（英文）》 2022年第16卷第5期页码 661-680 doi: 10.1007/s11705-021-2084-4

摘要： During the last decades, the utilization of osmotic pressure-driven forward osmosis technology for wastewater treatment has drawn great interest, due to its high separation efficiency, low membrane fouling propensity, high water recovery and relatively low energy consumption. This review paper summarizes the implementation of forward osmosis technology for various wastewater treatment including municipal sewage, landfill leachate, oil/gas exploitation wastewater, textile wastewater, mine wastewater, and radioactive wastewater. However, membrane fouling is still a critical issue, which affects water flux stability, membrane life and operating cost. Different membrane fouling types and corresponding fouling mechanisms, including organic fouling, inorganic fouling, biofouling and combined fouling are therefore further discussed. The fouling control strategies including feed pre-treatment, operation condition optimization, membrane selection and modification, membrane cleaning and tailoring the chemistry of draw solution are also reviewed comprehensively. At the end of paper, some recommendations are proposed.

关键词： forward osmosis wastewater treatment membrane fouling fouling control

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Strain and process engineering toward continuous industrial fermentation

《化学科学与工程前沿（英文）》 2023年第17卷第10期页码 1336-1353 doi: 10.1007/s11705-022-2284-6

摘要： Most current biotechnology industries are based on batch or fed-batch fermentation processes, which often show low productivity and high production costs compared to chemical processes. To increase the economic competitiveness of biological processes, continuous fermentation technologies are being developed that offer significant advantages in comparison with batch/fed-batch fermentation processes, including: (1) removal of potential substrates and product inhibition, (2) prolonging the microbial exponential growth phase and enhancing productivity, and (3) avoiding repeated fermentation preparation and lowering operation and installation costs. However, several key challenges should be addressed for the industrial application of continuous fermentation processes, including (1) contamination of the fermentation system, (2) degeneration of strains, and (3) relatively low product titer. In this study, we reviewed and discussed metabolic engineering and synthetic biology strategies to address these issues.

关键词： continuous fermentation productivity contamination strain degeneration metabolic engineering

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Applications of the crystallization process in the pharmaceutical industry

Sohrab ROHANI

《化学科学与工程前沿（英文）》 2010年第4卷第1期页码 2-9 doi: 10.1007/s11705-009-0297-z

摘要： The applications of the crystallization technique in the pharmaceutical industry as a purification and separation process for the isolation and synthesis of pure active pharmaceutical ingredients (API), co-crystals, controlled release pulmonary drug delivery, and separation of chiral isomers are briefly discussed using a few case studies. The effect of process variables and solvent on the polymorphism and morphology of stavudine is discussed. The implementation of external control in the form of feedback and real-time optimal control using cooling and antisolvent crystallization of paracetamol in water-isopropyl alcohol is introduced. Two methods to prepare micron-sized drug particles, namely, micro-crystallization and polymer-coated API-loaded magnetic nanoparticles for pulmonary drug delivery, are discussed. The significance of co-crystals in drug administration is highlighted using the theophylline-nicotinamide co-crystal system. Resolution of chloromandelic acid derivatives, a racemic compound, is achieved using direct crystallization and diastereomeric salts crystallization. The crystal structures of diastereomeric salts of chloromandelic acid and phenylethylamine are determined. The structure comparison between the less soluble and more soluble salts shows that weak interactions such as CH/π interactions and van der Waals forces contribute to chiral recognition when the hydrogen bonding patterns are similar.

关键词： feedback morphology pulmonary paracetamol recognition

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基于高效清洁生产的全过程污染控制（WPPC）——中国钨行业典型案例研究 Article

曹宏斌, 赵赫, 张笛, 刘晨明, 林晓, 李玉平, 宁朋歌, 孙家君, 张懿, 孙峙

《工程（英文）》 2019年第5卷第4期页码 768-776 doi: 10.1016/j.eng.2019.01.010

摘要：

本研究开发了一种称为全过程污染控制（WPPC）的成本效益方法，以提高过程优化的有效性。本方法以成本及环境影响最小化为目标，将废物处理作为生产过程的一部分。主要从以下方面开展了研究：①物质能量流调查，基于潜在污染物的分布和理化性质进行系统分析；②过程优化，提高不同元素的利用效率，减少污染物排放；③综合成本评估，揭示最佳优化方案。本研究选择仲钨酸铵生产作为案例，选取成本效益因子和环境影响指标进行不同优化方案的评价比较。本研究表明，考虑到潜在污染物的性质、技术创新、经济可行性、环境影响和法规要求，WPPC可有效地优化金属生产过程。

关键词：全过程污染控制过程优化工业污染钨

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Statistical process control with intelligence using fuzzy ART neural networks

Min WANG, Tao ZAN, Renyuan FEI,

《机械工程前沿（英文）》 2010年第5卷第2期页码 149-156 doi: 10.1007/s11465-010-0008-y

摘要： With the automation development of manufacturing processes, artificial intelligence technology has been gradually employed to increase the automation and intelligence degree in quality control using statistical process control (SPC) method. In this paper, an SPC method based on a fuzzy adaptive resonance theory (ART) neural network is presented. The fuzzy ART neural network is applied to recognize the special disturbance of the manufacturing processes based on the classification on the histograms, which shows that the fuzzy ART neural network can adaptively learn the features of the histograms of the quality parameters in manufacturing processes. As a result, the special disturbance can be automatically detected when a feature of the special disturbance starts to appear in the histograms. At the same time, combined with spectrum analysis of the autoregressive model of quality parameters, the fuzzy ART neural network can also be utilized to adaptively detect the abnormal patterns in the control chart.

关键词： statistical process control (SPC) fuzzy adaptive resonance theory (ART) histogram control chart time series analysis

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Combined Fenton process and sulfide precipitation for removal of heavy metals from industrial wastewater

Huosheng Li, Hongguo Zhang, Jianyou Long, Ping Zhang, Yongheng Chen

《环境科学与工程前沿（英文）》 2019年第13卷第4期 doi: 10.1007/s11783-019-1130-7

摘要：

Addition of alkali to pH 10 is effective for precipitation of precipitable metals.

Fenton treatment is effective for substantial removal of Tl, Cd, Cu, Pb, and Zn.

Sulfide precipitation is a final step for removal of trace Tl, Cd, Cu, Pb, and Zn.

Bench and pilot studies demonstrated the effectiveness of this combined technique.

关键词： Thallium Pilot Fenton Sulfide precipitation Heavy metal Industrial wastewater

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Research Trends in Information Technology Applications in Construction Safety Engineering and Management

Mirosɬaw J. Skibniewski

《工程管理前沿（英文）》 2014年第1卷第3期页码 246-259 doi: 10.15302/J-FEM-2014034

摘要： Through analysis of articles published from 2000 to March 2014 in Automaton in Construction (AUTCON), an international research journal published by Elsevier, this paper summarizes the topics of research and the institutions worldwide where research was conducted in construction safety engineering and management. Seventy-one articles published during this time focused on Information Technology (IT) applications in this field were selected for analysis. The underlying research topics and their related IT implementations are discussed, and research trends in allied specialties are identified.

关键词： automation international research journal research trends industrial safety engineering and management construction technology building engineering information technology

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Green process to recover magnesium chloride from residue solution of potassium chloride production plant

WANG Lin, HE Yunliang, WANG Yanfei, BAO Ying, WANG Jingkang

《化学科学与工程前沿（英文）》 2008年第2卷第4期页码 385-389 doi: 10.1007/s11705-008-0079-z

摘要： The green process to recover magnesium chloride from the residue solution of a potassium chloride production plant, which comes from the leach solution of a potash mine in Laos, is designed and optimized. The residue solution contains magnesium chloride above 25 wt-%, potassium chloride and sodium chloride together below 5 wt-% and a few other ions such as Br, SO and Ca. The recovery process contains two steps: the previous impurity removal operation and the two-stage evaporation-cooling crystallization procedure to produce magnesium chloride. The crystallized impurity carnallite obtained from the first step is recycled to the potassium chloride plant to recover the potassium salt. The developed process is a zero discharge one and thus fulfills the requirements for green chemical industrial production. The produced magnesium chloride is up to industrial criteria.

关键词： industrial production chemical industrial produced magnesium chloride production impurity carnallite

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工业人工智能驱动的流程工业智能制造 Perspective

杨涛, 易新蕾, 卢绍文, Karl H. Johansson, 柴天佑

《工程（英文）》 2021年第7卷第9期页码 1224-1230 doi: 10.1016/j.eng.2021.04.023

摘要：

基于对流程工业特点和运行现状的分析，以及全球智能制造产业的发展，本文提出了一种流程工业智能制造新模式，即工业人工智能、工业互联网与流程工业的深度融合。本文分析了流程工业现有的由企业资源规划、制造执行系统和过程控制系统组成的三层结构的发展现状，并对流程工业所采用的决策、控制和运行管理进行了总结。在此基础上，阐述了流程工业智能制造的含义，提出了人机合作的智能优化决策系统和智能自主控制系统的愿景。最后，分析了实现流程工业愿景功能所需要攻克的科学挑战和关键技术。

关键词：工业人工智能工业互联网智能制造流程工业

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State-of-the-art on theories and applications of cable-driven parallel robots

《机械工程前沿（英文）》 2022年第17卷第3期 doi: 10.1007/s11465-022-0693-3

摘要： Cable-driven parallel robot (CDPR) is a type of high-performance robot that integrates cable-driven kinematic chains and parallel mechanism theory. It inherits the high dynamics and heavy load capacities of the parallel mechanism and significantly improves the workspace, cost and energy efficiency simultaneously. As a result, CDPRs have had irreplaceable roles in industrial and technological fields, such as astronomy, aerospace, logistics, simulators, and rehabilitation. CDPRs follow the cutting-edge trend of rigid–flexible fusion, reflect advanced lightweight design concepts, and have become a frontier topic in robotics research. This paper summarizes the kernel theories and developments of CDPRs, covering configuration design, cable-force distribution, workspace and stiffness, performance evaluation, optimization, and motion control. Kinematic modeling, workspace analysis, and cable-force solution are illustrated. Stiffness and dynamic modeling methods are discussed. To further promote the development, researchers should strengthen the investigation in configuration innovation, rapid calculation of workspace, performance evaluation, stiffness control, and rigid–flexible coupling dynamics. In addition, engineering problems such as cable materials, reliability design, and a unified control framework require attention.

关键词： cable-driven parallel robot kinematics optimization dynamics control

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Research on applications of piezoelectric materials in smart structures

Jinhao QIU, Hongli JI

《机械工程前沿（英文）》 2011年第6卷第1期页码 99-117 doi: 10.1007/s11465-011-0212-4

摘要：

Piezoelectric materials have become the most attractive functional materials for sensors and actuators in smart structures because they can directly convert mechanical energy to electrical energy and vise versa. They have excellent electromechanical coupling characteristics and excellent frequency response. In this article, some research activities on the applications of piezoelectric materials in smart structures, including semi-active vibration control based on synchronized switch damping using negative capacitance, energy harvesting using new electronic interfaces, structural health monitoring based on a new type of piezoelectric fibers with metal core, and active hysteresis control based on new modified Prandtl-Ishlinskii model at the Aeronautical Science Key Laboratory for Smart Materials and Structures, Nanjing University of Aeronautics and Astronautics are introduced.

关键词： piezoelectric materials vibration control energy harvesting structural health monitoring piezoelectric hysteresis

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Progress in membrane distillation crystallization: Process models, crystallization control and innovativeapplications

Xiaobin Jiang, Linghan Tuo, Dapeng Lu, Baohong Hou, Wei Chen, Gaohong He

《化学科学与工程前沿（英文）》 2017年第11卷第4期页码 647-662 doi: 10.1007/s11705-017-1649-8

摘要： Membrane distillation crystallization (MDC) is a promising hybrid separation process that has been applied to seawater desalination, brine treatment and wastewater recovery. In recent years, great progress has been made in MDC technologies including the promotion of nucleation and better control of crystallization and crystal size distribution. These advances are useful for the accurate control of the degree of supersaturation and for the control of the nucleation kinetic processes. This review focuses on the development of MDC process models and on crystallization control strategies. In addition, the most important innovative applications of MDC in the last five years in crystal engineering and pharmaceutical manufacturing are summarized.

关键词： membrane distillation crystallization mathematics model nucleation separation hybrid process

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Smart systems engineering contributing to an intelligent carbon-neutral future: opportunities, challenges, and prospects

《化学科学与工程前沿（英文）》 2022年第16卷第6期页码 1023-1029 doi: 10.1007/s11705-022-2142-6

摘要： This communication paper provides an overview of multi-scale smart systems engineering (SSE) approaches and their applications in crucial domains including materials discovery, intelligent manufacturing, and environmental management. A major focus of this interdisciplinary field is on the design, operation and management of multi-scale systems with enhanced economic and environmental performance. The emergence of big data analytics, internet of things, machine learning, and general artificial intelligence could revolutionize next-generation research, industry and society. A detailed discussion is provided herein on opportunities, challenges, and future directions of SSE in response to the pressing carbon-neutrality targets.

关键词： machine learning modeling material industrial applications environment

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A systematic review of current and emergent manipulator control approaches

Syed Ali AJWAD,Jamshed IQBAL,Muhammad Imran ULLAH,Adeel MEHMOOD

《机械工程前沿（英文）》 2015年第10卷第2期页码 198-210 doi: 10.1007/s11465-015-0335-0

摘要：

Pressing demands of productivity and accuracy in today’s robotic applications have highlighted an urge to replace classical control strategies with their modern control counterparts. This recent trend is further justified by the fact that the robotic manipulators have complex nonlinear dynamic structure with uncertain parameters. Highlighting the authors’ research achievements in the domain of manipulator design and control, this paper presents a systematic and comprehensive review of the state-of-the-art control techniques that find enormous potential in controlling manipulators to execute cutting-edge applications. In particular, three kinds of strategies, i.e., intelligent proportional-integral-derivative (PID) scheme, robust control and adaptation based approaches, are reviewed. Future trend in the subject area is commented. Open-source simulators to facilitate controller design are also tabulated. With a comprehensive list of references, it is anticipated that the review will act as a first-hand reference for researchers, engineers and industrial-interns to realize the control laws for multi-degree of freedom (DOF) manipulators.

关键词： robot control robust and nonlinear control adaptive control intelligent control industrial manipulators robotic arm

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标题作者时间类型操作

An integrated approach for machine-learning-based system identification of dynamical systems under control: application towards the model predictive control of a highly nonlinear reactor system

期刊论文

A review on the forward osmosis applications and fouling control strategies for wastewater treatment

期刊论文

Strain and process engineering toward continuous industrial fermentation

期刊论文

Applications of the crystallization process in the pharmaceutical industry

Sohrab ROHANI

期刊论文

基于高效清洁生产的全过程污染控制（WPPC）——中国钨行业典型案例研究

曹宏斌, 赵赫, 张笛, 刘晨明, 林晓, 李玉平, 宁朋歌, 孙家君, 张懿, 孙峙

期刊论文

Statistical process control with intelligence using fuzzy ART neural networks